Manufacturing Readiness Through Practical Production Planning
Set a Blueprint to Kickstart Production
Ensure on-time production and delivery with defined standards for every production stage.
01
Estimate Delivery With Lesser Manual Effort
Propose achievable buyer delivery dates via a few entries and system-led calculations.
02
Ensure Efficient Knit Machine Utilization
Improve machine allocation with clear active and maintenance time visibility across all shifts.
03
Precise Allocation of Manpower for Production
Meet order timelines with defined manpower requirements against panel-to-garment targets before production starts.
04
Priority-Based Production Plan Adjustments
Move early delivery orders ahead in urgent knitting with simple drag-and-drop plan adjustments.
05
Local calendar integration for new orders
Prevent clashes in the production floor by syncing machine and workforce schedules with native calendar.
06
Execution Preparedness
Enable Smoother Execution with Clear Plan-to-floor Journey
Strengthen production readiness through delivery feasibility plan tracking and slot booking.
Convert open enquiries into locked orders with TNA plans aligned to buyer and factory needs.
Strengthen upcoming order planning with machine allocation visibility across the upcoming months.
Expedite order knitting with color alerts, offering clarity on adherence to production timeline.
PPC insights
Assess Plan’s Efficiency for Confident Operational Decisions
Review PPC forecast versus output trends to improve execution timelines and delivery consistency.
Identify the causes behind short or extended gaps in target vs actual production.
Shift orders across gauges using load visibility from overbooked and underused machine groups.
Improve resource use with operator-wise quality output and panel performance insights.
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Frequently Asked Questions
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What is the PPC module?
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PPC module also known as "Production Planning and Control" is a part of KnitOne Intelligence, which helps sweater manufacturers and production managers in preparing sweater production planning for different orders from different buyers. PPC includes planning for: knitting done by machines and MUP (linking, finishing, etc.) done by workers.
How does the PPC module help manage production schedules?
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The PPC module helps manage production schedules by:
Planning machine capacity across shifts and months.
Checking holidays before scheduling orders.
Allocating machines based on order timelines.
Moving priority orders ahead when needed.
Tracking stage-wise progress through visual cues.
Comparing planned output with floor execution.
Can the PPC module handle last-minute production changes?
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No, the PPC module cannot handle last-minute production changes because it is solely about Production Planning; Once an order hits the production (knitting), no changes can be made or matter. However, if any order must be completed earlier, then that order can be kept ahead in the production priority list.
Does the PPC module support multiple production lines?
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Yes, the PPC module supports multiple production lines.
With which KnitOne modules does PPC integrate with? +
KnitOne PPC integrates with other modules: merchandising, yarn inventory, order management, shipment, and reporting. Such integration helps in executing production as per production planning.
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